Enhancing the Strength and Durability Behaviour of Concrete Produced with Brown-Loamy Kaolin Clay Polymer
Abstract
Clay is the most utilised natural pozzolana in Ghana, with the red-loamy clay in southern Ghana being the most widely studied. It has been established that clays geographical location presents differences in their optimum calcination temperatures and cement replacement levels. The aim of this study was to investigate the potential use of brown-loamy kaolin clay polymer in northern Ghana as a natural pozzolana. The clay was thermally activated, and it became more pozzolanic reactive at 800oC. The clay was used to replace cement at 0%, 5%, 10%, 15% and 20% based on the weight of the cement, and denoted as Ao, K5, K10, K15 and K20 respectively. Concrete cubes of size 150×150×150mm and cylinders of size 150×300mm were cast and cured for 7, 14, 28, and 90 days. The samples were tested for density, compressive strength, split tensile strength, water absorption and sulphate attack. Maximum compressive and split tensile strengths were achieved at the 15% replacement level in all curing durations. Again, there was a significant decrease in water absorption and sulphate attack up to the 15% replacement level. Beyond the 15% and up to the 20%, the decrease was minimal. The increase in strength and decrease in durability properties was significantly high in 90 days compared to 7 days. The study therefore recommends the use of brown-loamy clay up to 15% cement substitution. It use would be advantageous for concrete production in situations where high to medium workability and delays in setting times are required.
References
Adedeji, D. M. Y. (2010). Technology and standardized composite cement fibres for housing in Nigeria. Nigerian Institution of Architects, 1, 19-24.
Amankwah, O. E., Bediako, M., & Kankam, K. C. (2015). Influence of calcine clay pozzolana on strength characteristics of Portland cement concrete. International Journal of Materials Science and Applications, 3(6), 410-419.
Amankwah, R. K., & Suglo, R. (2020). Sustaining the minerals industry of Ghana - A challenge to stakeholders. In Proceedings of the 6th UMaT Biennial International Mining and Mineral Conference (pp. 107-115). Tarkwa, Ghana.
Atiemo, E. (2005). Production of pozzolana from local clay: Prospects for application in housing construction. Journal of Building and Road Research, 9(1-2), 34.
Assiamah, S., & Danso, H. (2021). Effects of sand on the properties of cement-laterite interlocking blocks. In S. Laryea & E. Essah (Eds.), Proceedings of the West African Built Environment Research (WABER) Conference (pp. 569-578). Accra, Ghana.
Bediako, M. (2015). Thermally activated clay and biomass mixtures as supplementary cementitious materials for sustainable construction in Ghana. (Unpublished PhD Thesis). KNUST.
Bebr, M. D., Chen, L., Goel, A., Haider, T. K., Singh, S., & Zaman, A. (2021). Introducing the adequate housing index (AHI). A new approach to estimate the adequate housing deficit within and across emerging economies. World Bank Group, International Finance Corporation Policy Research Working Paper, 9830.
Bediako, M., Gawu, S. K. Y., & Adjaottor, A. A. (2012). Suitability of some Ghanaian mineral admixtures for masonry mortar formulation. Construction and Building Materials, 29, 667-671.
Bediako, M., Purohit, S. S., & Kevern, J. J. (2017). Investigating into Ghanaian calcined clay as supplementary cementitious material. American Concrete Institute (ACI) Materials Journal, 114(6), 889-896.
Bhange, R., Awchat, D. G., & Goswami, A. (2019). A research on partial replacement of cement and fine aggregate by alternatives for eco-friendly concrete. International Journal for Research in Applied Science and Engineering Technology (IJRASET), 7(5), 1880-1885.
Bo, W., Yong, Y., & Chen, Z. P. (2018). Shape effect on compressive mechanical properties of compound concrete containing demolished concrete lumps. Construction and Building Materials, 187, 50-64.
Boakye, K., & Khorami, M. (2023). Effect of calcined clay on fresh and hardened properties of self-compacting concrete (SCC). Current Trends in Civil and Structural Engineering, 9(4), 1-9.
BS EN 12350-2. (2019). Testing fresh concrete Part 2: Slump test. BSI.
BS EN 196-3. (2000). Methods of testing cement: Determination of setting times and soundness. European Committee for Standardization.
BS EN 12620. (2019). Aggregates for concrete. BSI.
BS EN 197-1. (2011). Cement Part 1: Composition, specification and conformity criteria for common cements. BSI.
BS EN 8615-2. (2019). Specification for pozzolana materials for use with Portland cement. High reactivity natural calcined pozzolana. BSI.
BS EN 1008. (2002). Mixing water for concrete. Specification for sampling, testing and assessing the suitability of water, including water recovered from processes in the concrete. BSI.
BS EN 12390-3. (2019). Testing hardened concrete Part 3: Compressive strength of test specimens. BSI.
BS EN 12390-6. (2019). Testing hardened concrete Part 6: Tensile splitting strength of test specimens. BSI.
Danso-Boateng, E. (2021). Focus on green building. The role of built environment professionals in prioritizing net zero building. In S. Bamfo-Adjei & G. Nani (Eds.), Proceedings of the 1st Green Building Research Conference (pp. 7-9). Cape Coast Technical University, School of Built Environment and Natural Resources, Cape Coast, Ghana.
Endene, E., Gidigasu, R. S. S., & Gawu, Y. K. S. (2020). Engineering geological evaluation of Mfensi and Afari clay deposits for liner application in municipal solid waste landfills. SN Applied Sciences. Springer Nature.
Ferraro, R. M., & Nanni, A. (2012). Effect of off-white rice husk ash on strength, porosity, conductivity, and corrosion resistance of white concrete. Construction and Building Materials, 31, 220-225.
Flower, D. J. M., & Sanjayan, J. G. (2007). Greenhouse gas emissions due to concrete manufacture. International Journal of Life Cycle Assessment, 12(5), 282-288.
Ghana Statistical Service. (2022). 2020 Population and Housing Census. Ghana Statistical Service.
Geological Survey Department. (2009). Ghana Geological Survey, 1, 14-17.
Global Cement Report. (2010). Report of the 2009 International Cement Review Committee. International Cement Review Committee.
He, J., Kawasaki, S., & Achal, V. (2020). The utilization of agricultural waste as agro-cement in concrete: A review. Sustainability, 12, 6971. https://doi.org/10.3390/su12176971
Millogo, Y. P., Aubert, J. E., Sere, D. A., Fabbri, A., & Morel, J. C. (2016). Earth blocks stabilized by cow dung. Materials and Structures, 49(11), 4583-4594.
Osei, D. Y., & Jackson, E. N. (2012). Compressive strength and workability of concrete using natural pozzolana as partial replacement of ordinary Portland cement. Journal of Advances in Applied Science Research, 3(6), 3658-3662.
Sarfo-Ansah, J., Atiemo, E., & Boakye, A. K. (2014). Comparative study of chemically and mechanically activated clay pozzolan. Materials Sciences and Applications, 5, 86-94.
Sarfo-Ansah, J., Atiemo, E., Boakye, A. K., Adjei, D., & Adjaottor, A. A. (2014). Calcined clay pozzolana as an admixture to mitigate the alkali-silica reaction in concrete. Journal of Materials Science and Chemical Engineering, 2, 20-26.
Sarfo-Ansah, J., Atiemo, E., Bediako, M., Tagbor, A. T., Boakye, A. K., & Adjei, D. (2015). The influence of calcined clay pozzolana, low CaO steel slag, and granite dust on the alkali-silica reaction in concrete. International Journal of Engineering Research and Applications, 5(8), 19-27.
United Nations. (2020). 2018 Revision of World Urbanization Prospects. United Nations.
Wu, B., Yan, H., & Sun, A. (2017). Manually produced clay-based housing materials in rural areas. Journal of Agricultural Science, 9(2), 104-114. Canadian Centre of Science and Education. https://doi.org/10.5539/jas.v9n2p104
Copyright (c) 2024 Patrick Zievie, Peter Paa-Kofi Yalley, Humphrey Danso, Kwaku Antwi
This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.